Selection of trap

First, determine the pressure difference between the inlet and outlet of the steam trap according to the actual working conditions. The inlet pressure of the steam trap refers to the low working pressure of the valve at the inlet of the valve; the outlet pressure of the trap is the possible high working back pressure after the valve.

The nominal pressure, nominal diameter, zoi high allowable pressure, zui high allowable temperature, zui high working pressure, zui low working pressure, zui high back pressure rate, condensate discharge, etc. of the trap should meet the working conditions of the steam pipe network. . The steam trap should also be considered. "The rated displacement of the trap is equal to the amount of condensate produced by the steam equipment multiplied by the selected ratio."

Select the recommended value
Use occasion Requirements Select magnification
Lower part of cylinder Under various pressures, it should be able to quickly remove condensate 3
Steam supervisor Before every 100m pipeline or control valve, the pipeline turns, the main end, etc. should be set with hydrophobic points. 3
Branch pipe Hydrophobic point should be set before various control valves with branch length greater than or equal to 5m 3
Steam separator Hydrophobic in the lower part of the separator 3
Heat pipe Generally, the heat tracing tube has a DN of 15 mm and a hydrophobic point. 2
heater When the pressure is constant 3
When the pressure is adjustable <0.1MPa 2
0.1~0.2MPa 2
0.2 to 0.6 MPa 3
Single coil heating liquid Rapid heating 3
No need for rapid heating 2
Multiple parallel coil heating liquid 2
Drying room (box) When the pressure is constant 2
When the pressure is adjustable 3
Lithium bromide refrigeration equipment evaporator Single effect, pressure ≤0.1MPa 2
Double effect, pressure ≤1MPa 3
Heating coil immersed in liquid When the pressure is constant 2
When the pressure is adjustable 0.1~0.2MPa 2
>0.2MPa 3
Siphon drainage 5
Tube heat exchanger When the pressure is constant 2
When the pressure is adjustable <0.1MPa 2
0.1~0.2MPa 2
>0.2MPa 3
Jacket An air vent valve must be placed above the jacketed steel 3
Single effect multi-effect evaporator Condensate volume <21t/h 3
>21t/h 2
Laminator Layered hydrophobic 3
Disinfection cabinet Exhaust valve above the cabinet 3
Rotary drying drum Surface line speed <30m/s 5
30~80m/s 8
80~100m/s 10
Secondary steam tank The tank diameter should ensure that the secondary steam speed is ≤5m/s, and the upper part of the tank should be equipped with an air discharge valve. 3

2. Determine the amount of condensate that may be generated during normal operation according to the process conditions, multiply by the correction factor, and select a certain type of trap according to the displacement of the trap.

Third, there are many types of traps, and their structural principles are different. Therefore, different structural forms should be selected according to different use occasions (see Table 2).

  1. Where it is necessary to immediately discharge condensate, such as steam turbines, steam pumps, steam main lines, etc., it is not advisable to use traps with subcooling, such as pulse traps and thermostatic bellows traps.
  2. When the condensate is lower than the rated displacement of 15%, the pulse trap should not be used, because under this condition, fresh steam is easily drained from the drain hole.
  3. Office, school, scientific research and accessories around residential areas require a quiet environment. It is not advisable to use a noisy thermodynamic steam trap. Thermostatic traps and float traps should be used because of their slow motion and low impact.
  4. For outdoor working traps, it is generally not suitable to use mechanical traps. When it is necessary, it should be protected against frost.
  5. Steam traps are not allowed to accumulate condensate, and traps that continuously remove condensate should be selected, such as float traps.
  6. In the case of requiring both condensed water removal and non-condensable gas removal in time, a trap with dual functions of drainage and exhaust should be used.
  7. In the steam pipe network, if it is necessary to recover the condensate by working back pressure, a trap with high back pressure rate, such as a mechanical trap, should be used.

Steam trap type recommended for various steam heating equipment
Steam heating equipment Recommended steam trap type
Steam main pipe, heat pipe, steam jacket Disc type, float type
Steam separator Floating ball
Warm extension, hot air unit Floating ball
Heating radiator Bellows, bimetal, bellows
Heat Exchanger Steam inlet with temperature control valve Floating ball
Steam inlet without temperature control valve Bimetal, floating ball
Evaporator Float type, open down float type
Jacket Bimetal
Immersion in the tank to heat the coil Steam inlet with temperature control valve Floating ball
Steam inlet without temperature control valve Bimetal, bellows
Liquid cylinder dryer Float type (with anti-steam lock device), bimetal
Dry cleaning machine Disc, bimetal, bellows
Drying room (box) Floating ball
Sterilizer Bellows, bimetal
Vulcanizer Float type, open down float type
Laminator Disc type, bimetal type
Steam heating equipment below atmospheric pressure Pump trap

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