Spring farm machinery maintenance how to save energy

The maintenance of energy-saving and emission-reducing agricultural machinery is a matter of saving money and increasing efficiency, and it is a matter for the majority of operators. During the period of spring ploughing, it is also the peak period for the maintenance of agricultural machinery. In order to save energy and reduce emissions, we must master these key technical points.

Standard oil delivery technology

Meaning: The fuel injection pump manufacturer adjusts the standard oil quantity of the fuel injection pump through the standard system and transmits it to the primary level fuel injection pump maintenance company step by step, which is used in the process of fuel injection pump debugging.

The main technical contents include: standard oil delivery method and commissioning technology, verification method for in-service fuel injection pump test bench, calibration method for standard components such as standard fuel injection pump and standard fuel injector for test bench, and fuel injection pump repair industry Standard oil delivery network planning and design (including standard volume transfer method and floating volume transfer method).

Effect: According to test statistics, the fuel injection pump commissioned by the calibrated fuel injection pump test bench is used, and the average fuel saving per unit is 5%. At the same time, the calibrated fuel injection pump can ensure that the diesel engine works well and helps to prolong the service life of the diesel engine. , Reduce noise and reduce emissions.

Fuel injection pump and injector debugging technology

Meaning: Under the specified conditions, according to the correct maintenance process and debugging methods, the fuel injection pump and the fuel injector are to be repaired and debugged so that they can achieve the functional technology.

The main technical contents include: determination of the starting position of the fuel supply for each cylinder of the fuel injection pump, inspection and adjustment of the fuel supply, inspection of the sealing performance of the injection pump assembly, inspection and adjustment of the characteristics of the governor, inspection of the injection pump attachments and Adjustments, injector fuel injection pressure check and adjustment, atomization quality and its distribution status inspection, sealing inspection, and commissioning work environment, technical conditions and equipment configuration requirements.

Effect: According to the sampling test of tractors in use, the fuel consumption rate of small tractors is higher than the calibration value by 13.4% on average, and that of large and medium-sized tractors is 6 to 10% higher on average, and particulate emissions are 4 to 5 times higher than national standards. According to the regulations, the fuel injectors and injectors of the diesel engine's high-pressure oil section can be accurately adjusted, which can significantly reduce energy consumption and emissions, and restore or improve its working performance.

Diesel engine performance adjustment and optimization technology

Meaning: The advanced equipment is used to test the technical condition of the diesel engine, and the technical parameters are optimized and adjusted so as to restore the good technical condition of the diesel engine.

The main technical contents include: detection and optimization adjustment of items such as injection pressure, injection advance angle, valve clearance, valve timing, cylinder pressure, rotation speed, oil pressure, and delivery valve holding time.

Effect: According to the test statistics, after detection and optimization of the diesel engine, it can generally increase its power by 8 to 15%, reduce fuel consumption by 10 to 20%, reduce engine failure rate by 14.6%, reduce maintenance costs by 13.5%, and reduce maintenance man-hour by 24.8%. , Reduce maintenance downtime by 16.8%.

Tractor does not disassemble detection and debugging technology

Meaning: The use of advanced equipment and equipment, the comprehensive technical status of the tractor without disassembly rapid detection and technical assessment, and take appropriate maintenance and commissioning measures, so that the tractor maintains a good state of operation, so as to achieve energy-saving emission reduction technology.

The main technical contents include: comprehensive inspection of tractors for power, fuel consumption, and emissions, as well as special inspections and repairs of transmission systems, hydraulic systems, and brake systems.

Effect: According to test statistics, 8055 tractors were not disassembled and tested, and 4,430 tractors with poor technical status were debugged. The technical status of the tractor has been significantly improved after commissioning. The average power before commissioning was 7.35 kilowatts, the average fuel consumption was 340 grams per kilowatt-hour, the average power after commissioning was 8.16 kilowatts, and the average fuel consumption was 299.2 grams per kilowatt-hour. The total power was restored 3588. Kilowatts, average fuel savings 120 kg/year.

Lubricant timely replacement technology

Meaning: Regular inspection and analysis of agricultural machinery oil quality, according to oil change standards, timely oil change, to ensure a good lubrication of agricultural machinery. At the same time, monitoring the changes in the state of agricultural machinery technology, determine the maintenance strategy of agricultural machinery.

The main technical contents include: Lubricant physical and chemical performance indicators (viscosity, acid value, moisture, impurities, water-soluble acid and alkali) detection technology, oil change standards and change the oil cycle to determine the lubrication system related to the analysis of the working status of the system .

Effect: The replacement of farm machinery lubricating oil usually uses a fixed oil change cycle. The use of regular inspection and analysis of timely replacement technology can avoid replacement of lubricants with good quality when they are replaced in a fixed cycle, reduce oil change, save resources, and reduce waste oil pollution. It can also be found that the quality of lubricants is not improved when the replacement time is not reached. Problems, to avoid poor lubrication conditions, increased wear, serious mechanical failure.

Water-based cleaning technology

Meaning: Using water as cleaning medium, using water-based cleaning agent instead of organic solvent, combined with different cleaning methods, a new environmental protection cleaning technology that quickly and efficiently removes parts of dirt. Water-based cleaners are made by adding a small amount of surfactants, detergents, corrosion inhibitors, solubilizers, defoamers, foam stabilizers, and other chemical substances in water to replace flammable dangerous petroleum solvents. Part of the surface of oil stains, stains and other mold stains.

The main technical contents include: selection and preparation of water-based cleaning agents, application of cleaning methods such as high pressure cleaning and ultrasonic cleaning.

Effect: According to test statistics, using 1 kg of water-based cleaning agent can replace 20 kg of organic solvent, the cost is only 10-20% of organic solvent. Water-based cleaning agent can not only dissolve and remove all kinds of water-soluble dirt. In addition, non-water soluble dirt such as synthetic resin and fat can be removed.

Diesel exhaust pollutant reduction technology

Meaning: The technology of purifying the exhaust gas is based on the in-house purification measures and fuel reformation of the diesel exhaust.

The main technical contents include: for the different characteristics of nitrogen oxides (NOx), carbon monoxide (CO) and hydrocarbons (HC) and particulate matter (PM) in diesel exhaust, particulate trapping, catalytic oxidation conversion, and NOx reduction conversion are adopted. And other non-filtering technologies.

Effect: Experiments have shown that the addition of an oxidized catalytic converter to a diesel engine can reduce the content of HC and CO in the exhaust gas by 50% and the PM displacement by 50 to 70%, among which the PAHs and nitro-PAHs. There are also obvious reductions; the addition of particulate filters increases the carbon filtration efficiency by up to 60% to 90%; the addition of NOx catalytic converters allows for a good catalytic conversion of NOx in diesel exhausts, which can reduce emissions. 20%~30%.

Adhesive repair plugging technology

Meaning: In the process of maintenance and repair of agricultural machinery, adhesives are used to replace the traditional riveting, welding and screwing processes by using an adhesive process, and the technology of repairing the failure of sealing joints and repairing the defects of broken parts is performed.

The main technical contents include: joint surface, sealing and sealing of wear and leakage of thread and pipe joints and fittings, repair of metal and non-metallic parts cracks, and dimensional recovery of surface wear of fittings.

Effectiveness: Sealing and adhesive repairing technology using adhesives is easy to operate, low-cost, and does not require complicated equipment. It is an effective way to prevent oil leakage, water leakage and air leakage. It is especially suitable for the breakdown of parts such as airframes and castings. Repair of air holes. In addition, it can also be used for the repair and size recovery of damaged parts of agricultural machinery with harsh working conditions and high strength requirements.

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